Precision Machined Yas Spur Gears Nylon Acetal Gearing

Industrial Yas Iav Machining Muaj peev xwm thiab cov khoom siv

Advanced 5-axis milling cov txheej txheem kom ntseeg tau tias xoom- cov hniav tsis zoo rau lub hom phiaj tseem ceeb automation.

Precision machined yas spur iav yog engineered rau siab -kev ua tau zoo kev lag luam daim ntaub ntawv uas metallic gears tsis haum vim hnyav los yog tshuaj lom neeg txwv. Tsis zoo li kev txhaj tshuaj- cov iav molded uas raug kev txom nyem los ntawm kev poob qis, peb5-axis CNC milling txheej txheemUa kom qhov tseeb qhov tseeb ntawm ± 0.02mm thiab Ra 0.8 nto tiav. Peb pab neeg hlau, kev kho mob instrumentation, thiab automated machinery sectors thoob ntiaj teb. Peb pab neeg ua haujlwm engineering siv cov khoom siv- cov kev txiav tshwj xeeb thiab kev ntxhov siab- lub voj voog kom tshem tawm cov teeb meem tshwm sim ntawm kev nkag thiab deformation hauvengineering plastics.

Engineering Solutions rau Plastic Gear Failure Tiv Thaiv

Cov ntaub ntawv- tau tsav cov txheej txheem txhim kho kom tshem tawm cov thermal creep, suab nrov ntawm kev sib koom tes, thiab maritime warping.

Txhawm rau kom ntseeg tau tias kev xa khoom zoo, peb tau ua kom zoo dua peb cov txheej txheem raws li qhov tiag -kev sib tw hauv ntiaj teb engineering:

1. Tshem tawm cov khoom nkag hauv AGV Robotics

Xyoo 2021, tus neeg siv khoom AGV chassis iav ua tsis tiav vim thermal creep. Standard PA6 Nylon tau siv yam tsis tau ntsuas qhov kev ua haujlwm 24/7. Peb tam sim no siv qhov xwm txheej -Material Matching Matrix. Rau siab - lub voj voog ua haujlwm, peb siv iav - fiber ntau ntxiv Nylon los yog PEEK los tuav elastic modulus nyob rau hauv kev sib txhuam-induced cua sov, txo qhov tsis ua hauj lwm ntawm 98%.

2. Txo cov qib Decibel hauv cov cuab yeej kuaj

Ib tus neeg kho mob German tau tshaj tawm suab nrov tshaj 45dB hauv POM iav vim yog 0.08mm coaxiality yuam kev. Peb hloov mus rau Ib Leeg- Kev teeb tsa chaw nres tsheb, qhov twg cov hniav iav, qhov nruab nrab, thiab txoj kev tseem ceeb yog machined hauv ib qho clamping. Qhov no txo ​​suab nrov rau<32dB and eliminated secondary assembly alignment issues.

3. Tiv thaiv Dimensional Warp Thaum Maritime Freight

Tom qab muaj qhov xwm txheej xyoo 2023, peb tau tso cai rau Dual-theem Thermal Stabilization txheej txheem: ua ntej- machining annealing ua raws li qhov thib ob stabilization tom qab rough machining. Qhov no txwv kev tshaj tawm - kev xa tawm qhov sib txawv rau<0.01%, ensuring precision upon arrival.

Kev Pov Hwm Zoo thiab Cov Txheej Txheem Kev Ntsuam Xyuas Kev Ncaj Ncees

Ua tiav 100% kev tshuaj xyuas lub voj voog lav kev ntseeg tau los ntawm cov khoom hauv pem teb mus rau qhov chaw kawg.

· Cov ntaub ntawv pov thawj:Kev ntsuam xyuas OES tuaj thiab ntsuas cov dej noo rau tag nrho cov yas resins.

· FAI (Qhov Kev Tshuaj Xyuas Thawj Zaug):100% ntsuas ntawm cov hniav profile, suab, thiab concentricity.

· Environmental Stress Testing:72-teev cov av noo thiab kub caij tsheb kauj vab los simulate thoob ntiaj teb shipping tej yam kev mob.

· Daim ntawv ntsuam xyuas zaum kawg:CMM cov ntaub ntawv thiab cov ntaub ntawv pov thawj muab nrog txhua pawg.

Hla kev lag luam xa tawm ntawm Engineered Plastic Gears

Optimized kis tau tus mob kev daws teeb meem rau cov neeg hlau, cov cuab yeej kho mob, thiab siab -cov khoom noj ceev ceev.

Robotics & AGVs

Siab - lub zog tsav lub zog thiab kawg - ntawm - caj npab cuab yeej Cheebtsam.

Cov cuab yeej kho mob

Tsawg- suab nrov PEEK iav rau cov cuab yeej phais thiab cov twj tso kua mis precision.

Automated Machinery

Precision sij hawm iav rau ntim thiab siab -cov kab kev ceev ceev.

Kev ua zaub mov

FDA-raws li PET thiab POM iav rau conveyor thiab catering systems.

Tau Txais Daim Ntawv Tso Cai rau Cov Khoom Siv Yas Spur Iav

FAQs

 

 

01.Dab tsi yog qhov zoo ntawm machined yas spur iav vs. txhaj tshuaj molding?

Machined gears tshem tawm cov nqi pwm kim, tso cai rau ± 0.02mm kam rau ua (vs. ± 0.1mm rau molding), thiab tsis muaj cov cim dab dej. Qhov no ua rau CNC zoo tagnrho rau R & D, me me - mus rau - cov khoom nruab nrab, thiab siab - cov ntawv thov kev txiav txim siab qhov kev ruaj ntseg yog qhov tseem ceeb.

02.Cov khoom twg yog qhov zoo tshaj rau siab -load yas iav?

Rau siab -load bearing daim ntaub ntawv, Nylon (PA66) reinforced iav fiber yog pom zoo. Rau cov dej hauv qab los yog siab - cov av noo ib puag ncig, Acetal (POM) yog qhov zoo tshaj vim nws tsis tshua muaj dej nqus thiab qhov seem stability piv rau Nylon.

03.Koj puas tuaj yeem tsim cov iav los ntawm lub cev qauv?

Yog lawm. Peb siv 3D laser scanning thiab iav ntsuas qhov chaw kom thim rov qab -cov qauv ntawm lub cev. Peb calibrate tus hniav profile thiab nruab nrab nyob deb kom paub meej 100% kev sib raug zoo nrog koj cov khoom uas twb muaj lawm drivetrain.

04.Yuav ua li cas koj thiaj paub tseeb tias cov iav tsis warp thaum shipping?

Peb ua ob -theem annealing txheej txheem. Los ntawm ua ntej -txhawb cov khoom ntawm qhov kub thiab txias ua ntej qhov kev txiav txim siab zaum kawg, peb xyuas kom meej tias cov kev ntxhov siab sab hauv yog nruab nrab, tswj xyuas qhov tseeb txawm tias thaum huab cua hloov pauv hauv kev thauj mus los hauv hiav txwv.

05.Dab tsi yog qhov tsawg kawg nkaus txiav txim kom muaj nuj nqis (MOQ) rau kev cai iav?

Peb tsis muaj qhov kev txiav txim yam tsawg kawg nkaus. Peb txhawb R&D engineers nrog ib -unit prototypes. Rau B2B ntau lawm, kev txiav txim ntawm 100+ units tau txais txiaj ntsig los ntawm kev ua kom zoo CNC lub sij hawm voj voog thiab qis dua ib -cov nqi khoom siv.

06.Koj puas muab cov ntaub ntawv pov thawj rau kev kho mob lossis zaub mov?

Yog lawm. Peb muab tag nrho cov ntaub ntawv qhia txog kev taug qab, suav nrog RoHS thiab REACH ua raws. Rau cov khoom noj khoom haus thiab kev kho mob, peb muab FDA- daim ntawv pov thawj ua raws rau cov qib tshwj xeeb ntawm POM, PEEK, thiab PET.

Xav paub ntau ntxiv txog pebQuality Assurancecov txheej txheem thiab cov cuab yeej tshuaj xyuas
Xa koj cov ntaub ntawv 2D / 3D CAD (STEP, IGS, lossis PDF) rau peb pab pawg engineering.

Peb muab kev tshuaj xyuas dawb Tsim rau Kev Tsim Khoom (DFM) txhawm rau txhim kho koj cov iav geometry rau kev ua haujlwm thiab nqi.

Tiv tauj peb

Cim npe nrov: yas spur iav, machined nylon iav, acetal iav log, precision iav Cheebtsam, siab -kev ua tau zoo yas gearing