Precision CNC Machining Sensor Housings Parts

Precision sensor vaj tsev fabrication muaj peev xwm thiab tig zeb tshuab

Yuav ua li cas peb tshem tawm qhov ua yuam kev thib ob uas siv ib zaug - teeb tsa ntau -axis tig thiab milling.

Dazao Machinery tsim machined sensor vaj tse siv ntau- ua haujlwm tig- zeb chaw thiab 5-axis CNC machining. Peb txhawb cov geometries nyuaj rau cylindrical micro-sensors, square industrial sensors, thiab tshwj xeeb aerospace lossis kho mob sensor units. Peb lub peev xwm tso cai rau peb ua ntau yam khoom siv, suav nrog txhuas, stainless hlau, thiab titanium.

Los ntawm kev ua haujlwm tho txawv sab hauv, tig sab nraud, profile milling, thiab foob -groove txiav hauv ib qho kev teeb tsa, peb tshem tawm qhov yuam kev indexing thiab xyuas kom meej geometric raug. Peb tshwj xeeb hauv machining vaj tse nrog cov phab ntsa nyias mus rau 0.3 hli yam tsis muaj kev hloov pauv, ua kom muaj kev ntseeg tau zoo rau cov khoom siv hluav taws xob sab hauv, MEMS chips, thiab iav - mus rau -hlau seals.

Engineering specifications rau nruj kam rau ua CNC sensor vaj tse

Cov ntaub ntawv nyuaj thiab geometric dimensioning tolerances rau xav tau hluav taws xob enclosures.

Lub ntiaj teb tiag engineering cov ntaub ntawv tshawb fawb thiab automotive sensor vaj tsev kho qhov chaw

Frank project post-mortems thiab tsim kho kho uas tau cawm peb cov neeg siv khoom validation.

Peb ntseeg hauv engineering pob tshab. Tsis yog thov cov ntaub ntawv tsis raug cai, peb qhia peb qhov kev ua tsis tiav tshwj xeeb uas peb tau ntsib hauv peb lub xyoo thaum ntxov thiab kev kho engineering uas peb tau ua los tiv thaiv lawv los ntawm kev rov tshwm sim dua.

Automotive Pressure Sensor Housing: IP67 Sealing Failures

Thaum lub sij hawm ua lag luam thaum ntxov ntawm kev lag luam log tsheb siab sensor aluminium vaj tse, peb tshuab O-ntiv nplhaib caj pas rau nominal luam qhov ntev tab sis tsis tau qhia meej hauv pem teb flatness lossis phab ntsa tiav. Cov cuab yeej me me- cov cim sib tham tseem nyob hauv qab ntawm qhov sib khi. Thaum lub sij hawm tus neeg siv khoom thermal- caij tsheb kauj vab los nag, kwv yees li 15% ntawm cov rooj sib txoos tau xau, nres lawv lub sijhawm kuaj xyuas lub tsheb.

Peb tau tsim ib tug yuav tsum raug tsim qauv rau tag nrho cov kaw sensor qog. Gland channels tam sim no tiav lawm siv kev cai- iav hauv av- cov cuab yeej tho txawv. Peb tuav qhov tob tolerances rau ± 0.01mm thiab xyuas kom meej pem teb flatness tsawg dua los yog sib npaug rau 0.005mm uas tsis pom machining kab. Txhua lub tsev ntim khoom ntim tam sim no yuav tsum tau ua 100% pneumatic leak test ntawm 0.15MPa ua ntej ntim. Peb tau khaws cia 0% qhov tsis ua haujlwm ntawm cov khoom no txij li thaum siv cov kev tswj hwm no.

Miniature Kho Mob Photoelectric Sensor: Concentricity & Alignment Slip

Peb machined ib pawg ntawm φ4.0mm stainless hlau kho qhov muag sensor vaj tsev nrog 0.6mm phab ntsa tuab. Vim tias peb tau ua tiav cov bore sab hauv thiab sab nraud hauv kev ua haujlwm sib cais, kev rov ua haujlwm tsis raug coj mus rau concentricity variances ntau tshaj 0.01mm. Qhov no me ntsis misalignment deflected lub sab hauv photodiode lub teeb txoj kev, ua rau lub teeb liab dropouts thaum lub sij hawm mus sib sau ua ke.

Peb tau tsiv tsev neeg cov khoom no mus rau peb qhov kev sib koom ua ke -mill centers. Cov kab noj hniav sab hauv, sab nraud, cov kauj ruam, thiab cov xov yog tam sim no ua tiav hauv ib qho kev sib tw clamping. Peb siv cov cuab yeej kev cai monocrystalline thiab pub tsawg- tus nqi los txwv txiav quab yuam ntawm cov phab ntsa nyias. Qhov no ua kom ntseeg tau tias qhov sib txawv tseem nyob hauv qab 0.003mm, thiab nyias - phab ntsa deformation yog khaws cia hauv qab 0.005mm.

Maritime Stainless hlau Sensor: Galvanic & Pitting Corrosion

Ib tus neeg siv khoom xaj khoom nkoj ua kua- qib sensor vaj tsev nyob hauv SS304 nrog cov txheej txheem polished tiav. Nruab nyob rau hauv seawater ib puag ncig, 20% ntawm cov vaj tse tsim pitting thiab intergranular corrosion nyob rau hauv rau lub hlis. Residual stresses los ntawm machining, ua ke nrog tsis muaj passivation, accelerated lub degradation.

Peb hloov cov vaj tse puas tsuaj nrog SS316L, ua tiav tag nrho cov thermal stress- lub voj voog nyem, thiab ua cov tshuaj lom neeg. Peb mam li tsim peb ib puag ncig- rau-Matrix Matching Matrix. Tam sim no peb tau txheeb xyuas qhov chaw ua haujlwm ntawm lub sensor ua ntej hais kom ntseeg tau tias qib khoom tsim nyog thiab tom qab- kev kho cov txheej txheem raug xaiv.

Proprietary manufacturing workflows rau waterproof cnc machined sensor vaj tsev

Tshem tawm txoj hauv kev los ntawm microscopic los ntawm daim iav- ua tiav O- lub nplhaib grooves thiab kev ntsuas siab.

Txhawm rau daws cov teeb meem kev lag luam ib txwm muaj xws li nyias- phab ntsa cuam tshuam, sealing tsis ua haujlwm, thiab tshuaj lom neeg corrosion, peb tau tsim peb qhov kev ua haujlwm sab hauv.

Tig-Mill Single- Teeb Tsawg-Stress Machining (Micro-Qhov Kev Ncaj Ncees)

Rau cov vaj tse sensors nrog cov kab sab nraud hauv qab φ10mm thiab phab ntsa nyias dua 1.0mm, ntau- teeb machining feem ntau ua rau muaj qhov txawv txav. Peb cov txheej txheem tswj qhov no los ntawm kev ua tiav tag nrho cov yam ntxwv hauv ib qho kev ua haujlwm tas mus li. Peb siv high-shear, zoo-rake tooling thiab optimized toolpaths kom txo cov kev nyuaj siab, ua kom nyias-phab ntsa ovality thiab deformation hauv qab 0.005mm.

Sealing Integrity thiab Groove Quality Control

Tsis txhob cia siab rau qhov kev ntsuam xyuas IP dav dav, peb tswj cov geometry uas ua rau kev sib khi ua tau. Peb pab neeg ua haujlwm engineering suav qhov tseeb O-ntiv nplhaib compression piv raws li koj qhov yuav tsum tau sib khi. Peb tshuaj xyuas qhov ntev ntawm qhov zawj nyob rau hauv qhov sib piv kho qhov muag thiab siv daim iav- cov txheej txheem milling los xyuas kom meej qhov sib khi zoo sib xws.

Ib puag ncig-rau-Material Matching Matrix

Peb pab tiv thaiv kev ua tsis tiav los ntawm kev sib piv cov hlau zoo thiab kev kho saum npoo rau koj cov kev ua haujlwm tshwj xeeb. Peb tsis tsuas lees txais daim duab kos yam tsis tau tshuaj xyuas cov ntawv thov ib puag ncig- yog tias peb pom muaj kev pheej hmoo corrosion lossis galvanic, peb tsa nws thaum lub sijhawm tshuaj xyuas DFM.

Txheej txheem sib piv ntawm kev cai CNC milling piv rau tuag casting rau hlau sensor enclosures

Lub hom phiaj engineering kev lag luam -tawm kev tsom xam ntawm qhov ntsuas qhov tseeb, cov nqi siv, thiab cov ntim ntau lawm.

Rau nruab nrab - mus rau -siab ntim sensor vaj tse tej yaam num, xaiv cov txheej txheem tsim kom raug yog qhov tseem ceeb. Cov lus hauv qab no piv cov txheej txheem no:

Cov ntaub ntawv xaiv cov khoom siv rau anodized aluminium cnc sensor vaj tsev

Sib piv cov txheej txheem mechanical alloys thiab tshuaj tiav rau koj qhov chaw thov.

Peb siv cov matrix no thaum peb DFM tshuaj xyuas los ua kom cov ntaub ntawv xaiv nrog qhov chaw ua haujlwm:

Industrial & Automotive Standard

· Alloy:AL6061-T6 lossis AL6063.

· Nto tiav:Hom II Anodizing (Class 1 lossis Class 2).

· Daim ntawv thov:Standard industrial automation, cav saib xyuas, chassis sensors.

· Engineering Note:Rau cov ntawv thov uas xav tau hluav taws xob hauv av lossis EMI shielding, peb npog cov ntsiab lus tiv tauj lossis siv cov kev hloov pauv chromate (Alodine).

Kev kho mob & Khoom noj khoom haus -Hu Qib

· Alloy:SS316L los yog Titanium Qib 5.

· Nto tiav:Electropolishing thiab Citric Acid Passivation.

· Daim ntawv thov:Ntshav-cov cuab yeej tiv tauj, cov tshuaj tiv thaiv kab mob, kab ua zaub mov.

· Engineering Note:Passivation yuav tsum tau tshem tawm cov hlau dawb ntawm qhov chaw thiab tiv thaiv oxidation thaum lub sij hawm ua kom tsis muaj menyuam.

Aerospace & Siab -Lub zog

· Alloy:17-4PH (H1150 lossis H900 mob) lossis Titanium Gr5.

· Nto tiav:Nitric passivation los yog chemical conversion txheej.

· Daim ntawv thov:Davhlau telemetry, lub cev sensor lub cev, siab - vibration brackets.

· Engineering Note:Yuav tsum tau thermal aging kev kho mob ua ntej ua tiav machining kom txo cov khoom siv sab hauv kev ntxhov siab.

Maritime & Marine Submersible

· Alloy: SS316L los yog Super Duplex Stainless Hlau.

· Nto tiav:Electropolishing, Passivation, thiab yeem PTFE (Teflon) sealing txheej.

· Daim ntawv thov:Oceanographic qhov tob sensors, ntsuas dej khib nyiab, offshore roj sensors.

· Engineering Note:SS304 yuav pit hauv dej ntsev; SS316L nrog electropolished nto yog peb lub hauv paus kev pom zoo rau marine ib puag ncig.

Metrology xeem thiab high precision kho mob sensor vaj tsev tshuaj xyuas

Peb cov txheej txheem ntau-theem pov thawj los ntawm cov ntaub ntawv pov thawj alloy rau kev tswj xyuas lub tshuab ntsuas.

Peb qhov kev tswj xyuas zoo tau lees paub rau ISO 9001: 2015. Peb sau thiab taug qab txhua kauj ruam ntawm kev tsim khoom:

· Cov ntaub ntawv pov thawj:Txhua cov khoom siv raw yog sim siv Optical Emission Spectrometry (OES) kom paub meej tias muaj pes tsawg leeg ua ntej machining pib.

· Thawj Tsab Ntawv Tshuaj Ntsuam Xyuas (FAI):Cov neeg khiav dej num khiav thiab txheeb xyuas ib feem ua ntej pib tsim khoom batch. Daim ntawv tshaj tawm FAI suav nrog tag nrho cov kev ntsuas kev sib koom tes thiab kev kuaj xyuas qhov roughness.

· CMM Metrology:Peb siv lub DCC Coordinate Measuring Machine los xyuas qhov nyuaj geometric tolerances, nrog rau coaxiality, runout, thiab qhov tseeb txoj hauj lwm.

· Kev Xeem Airtightness:Lub kaw lus kaw lub tsev nyob rau hauv lub siab-Kev kuaj lwj ntawm 0.15MPa txhawm rau txheeb xyuas qhov kev sib txuas ntawm cov vuam thiab gasket caj pas.

Muaj automation thiab aerospace hluav taws xob sensor vaj tsev daim ntawv thov

Qhov twg peb cov micro- tshuab kev tiv thaiv tshuab ua kom muaj kev ruaj ntseg rau cov khoom siv kho mob tseem ceeb hauv thaj teb.

 

Peb machined sensor tsev nyob yog engineered los ua nyob rau hauv ntau yam tseem ceeb industries:

Automotive Cav & Powertrain

Rugged vaj tse rau manifold absolute siab (MAP), cav roj kub, thiab tso pa sensors.

Kev Kho Mob Diagnostic Instrumentation

High-purity, sterilized vaj tse rau cov kua dej, cov roj ntshav analyzers, thiab optoelectronic kev soj ntsuam kho mob.

Aerospace Flight Control & Telemetry

Lub teeb titanium thiab aerospace-qib aluminium vaj tse rau siab, acceleration, thiab lub kaum ntse ntse - ntawm - nres sensors.

Maritime Submersible Khoom

Corrosion-cov vaj tse tiv taus rau dej hiav txwv qhov tob sensors, kev saib xyuas dej hiav txwv, thiab cov cua ntsawj ntshab sensors.

Tau Txais Daim Ntawv Tso Cai rau High-Precision CNC Sensor Housings

FAQs

 

 

01.Koj puas yog ib lub tuam txhab tsim kho siab precision kho mob sensor vaj tsev chaw tsim khoom?

Yog lawm. Peb tsim kev kho mob- qib sensor Cheebtsam los ntawm biocompatible hlau xws li 316L stainless hlau thiab titanium. Peb qhov chaw muaj burr-dawb qhov chaw, tswj micro- ua tiav, thiab tau txais electropolishing kom ntseeg tau tias muaj kev sib raug zoo nrog cov chaw kho mob.

02.Koj puas muab 5 axis cnc machining aerospace sensor vaj tsev?

Yog lawm. Peb 5-axis machining centers txheej txheem aerospace tsev nyob los ntawm titanium alloys thiab nag lossis daus- hardening stainless hlau. Peb muab tag nrho cov khoom siv thaum tshav kub kub-kho traceability, dimensional verification, thiab chemical passivation reports.

03.Koj puas tuaj yeem tsim cov dej tsis zoo cnc machined sensor enclosure qauv rau kev kuaj?

Yog lawm. Peb tuaj yeem xa cov qauv ua haujlwm, tsis muaj dej tsis zoo hauv 3 mus rau 7 hnub. Peb tshuab tau meej O-ntiv nplhaib gland geometries, tso cai rau koj khiav lub siab- leak thiab ib puag ncig raug kuaj ua ntej pib ntim ntau lawm.

04.Koj puas tuaj yeem tshuab me me siab precision cnc micro machining sensor qhov chaw?

Yog lawm. Peb tsim micro- cov khoom siv ua haujlwm mus rau φ2mm hauv txoj kab uas hla nrog phab ntsa thicknesses nyias li 0.3mm. Peb tig-mill cov txheej txheem ua tiav cov khoom no hauv ib qho kev teeb tsa, tswj kev coaxiality thiab tiv thaiv qhov cuam tshuam.

05.Koj puas muab anodized aluminium cnc sensor vaj tsev lag luam wholesale rau ntau lawm?

Yog lawm. Peb txhawb nqa cov khoom lag luam wholesale nrog cov nqi tsim nyog rau cov khoom siv los ntawm 100 txog 5,000 units. Peb tswj cov txheej txheem anodizing, suav rau txheej txheej tsim- kom ntseeg tau tias qhov sib dhos tseem ceeb nyob hauv qhov tshwj xeeb.

06.Kuv puas tuaj yeem xaj oem siab precision sensor tiv thaiv vaj tse kev cai ua rau kuv tsim?

Yog lawm. Peb muab kev tsim ua tiav raws li koj qhov STEP / IGS 3D qauv thiab 2D kos duab. Peb kos npe Tsis yog- Daim Ntawv Pom Zoo Tshaj Tawm (NDAs) los tiv thaiv koj cov cuab yeej cuab tam thiab muab cov ntaub ntawv qhia txog kev ntsuas tag nrho nrog rau txhua qhov khoom xa tuaj.

Koj puas muaj lub tsev tsim qauv tsim nrog kev ua siab ntev, cov phab ntsa nyias, lossis cov kev cai nruj nruj? Tsis txhob muaj teeb meem kev sib dhos thiab kev ua haujlwm tsis zoo los ntawm kev ua haujlwm nrog peb pab neeg ua haujlwm engineering.

Email koj cov ntaub ntawv: Xa koj cov qauv 3D (STEP, IGS) thiab cov ncauj lus kom ntxaws 2D kos duab (PDF, DXF) rauerica@dazaocn.com.

Yam koj yuav tau txais: Kev soj ntsuam DFM (Design for Manufacturability) ua tiav, kev lees paub cov khoom siv raw, thiab cov ncauj lus kom ntxaws nqe hauv 24 teev.

Tiv tauj peb

Cim npe nrov: siab precision cnc sensor vaj tsev, kev cai cnc machined txhuas sensor vaj tse, kev cai cnc milling stainless hlau sensor enclosure, precision cnc machining rau automotive sensor tsev